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Tools Required
- J 38816-A Water Pump Remover & Installer
Procedure
- Drain the cooling system.
- Remove the air cleaner assembly.
- Remove the secondary AIR injection control valve.
- Remove the oil level indicator tube nut.
- Remove the water pump belt cover.
- Remove the water pump drive belt.
- Disconnect the radiator outlet hose from the thermostat housing.
- Remove the water pump cover bolts.
- Remove the water pump cover.
- Disconnect the heater return hose.
- Position the J 38816-A to the water pump locking ears.
- Fasten the support plate to the water housing crossover, to ensure proper engagement of the tool to the water pump locking ears.
- Using the J 38816-A, turn the pump clockwise in order to remove the pump from the housing.
- Remove the support plate from the water housing crossover.
- Remove the water pump from the vehicle.
- Remove the seal from the water crossover.
- Clean the sealing surfaces of the water housing crossover and the pump cover.
- Clean and inspect the water pump.
- Insert the seal into the recessed portion of the water crossover. Important: The notched locking ear (1) must be in the 7 o'clock position.
- Index the water pumps locking ears with the tangs in the water crossover.
- Position the J 38816-A to the water pump locking ears.
- Fasten the support plate to the water housing crossover, to ensure proper engagement of the tool to the water pump locking ears. Notice: Refer to Fastener Notice in Service Precautions.
- Turn the J 38816-A counterclockwise. Tighten Tighten the water pump to 100 Nm (74 lb ft) .
- Remove the support plate from the water housing crossover.
- Connect the water pump cover to the heater return hose.
- Install the water pump cover to the water housing crossover.
- Install the water pump cover bolts. Tighten Tighten the water pump cover bolts to 10 Nm (89 lb in) .
- Connect the radiator outlet hose to the thermostat housing.
- Install the water pump drive belt.
- Install the water pump belt cover.
- Install the oil level indicator tube nut. TightenTighten the oil level indicator tube nut to 10 Nm (89 lb in).
- Install the secondary AIR injection control valve.
- Install the air cleaner assembly.
- Fill the cooling system.
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