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Standard cotton balls. 5 for full sized, 4 for slim. Alternately you can keep an eye on eBay, I've seen Zippo branded packaging material on there OR send the lighter back to Zippo, they'll fix it up and return it to you with both your old and a new insert complete with new wick, flint, and packing.

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Q: How do you replace the packing material in your Zippo if it gets lost?
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How To Utlize the Right Packing Material?

For anyone in the shipping business, or even someone who wants to send a gift to someone far away, utilizing the right packing material will make sure that the items will arrive safely and all in one piece. The way to start with the right packing material is to start with the right kind of box. With most boxes being made out of cardboard, it is best to use a sturdy cardboard to prevent cutting or breakage. You can get all kinds of boxes in the backroom at your local supermarket, or you can shop online or at a store for packing boxes. This depends on what you are shipping. If it is something fragile, you may want to purchase a box from a packing company. The boxes that are sold come in many sizes including small, medium, large, bulky and wardrobe. Packing companies are usually focusing on packing supplies for people that are moving and sell boxes in bulk. However, there will be a place where one or two boxes can be purchased. One other place to buy boxes for shipping is the post office. These boxes are made to be mailed and shipped and are safe to send just about anything. It’s what goes inside the box that counts. There are several types of items that can be used to cushion the product inside the box. Bubble wrap is very popular, and it is sold in rolls. There are the small and the large bubbles. Most people can’t resist popping these bubbles from time to time. This bubble wrap can even be bought in sheets in case you wouldn’t need a whole roll. Packing companies also sell unprinted newspaper material to wrap and cushion items in a box. To save money, you can still use you own newspaper that you are finished reading. Another well-known packing material is the styrofoam popcorn. This popcorn also protects the products being shipped. However, when the package arrives at its’ destination, the popcorn can be very annoying because it sticks to everything, and gets all over the floor. This is still a safe and effective way to pack a fragile object.


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