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You don't. You will never keep the tooth profiles right and will screw up the heat treatment. Get another gear!

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Q: How do you weld a bevel broken gear?
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Difference between helical gear and bevel gear?

A bevel gear provides torque and rotation at 90 degrees, and a helical gear provides it at 180 degrees.


What can Bevel gears be used in?

Bevel gears can be used to change the direction of drive in a gear system by 90 degrees


What is stronger a spiral bevel gear or a straight cut bevel gear?

If both gears designed and manufactured correctly, spiralbevel gear is stronger compare to a straight bevel gear. Spiral bevel gear is also quieter. For example, in mineral processing industry, spiral bevel gears are used in rock crashers because of the higher endurance. When the tooth is spiral (helical) it becomes possible to increase the size of the gear tooth without reduction of the contact ratio. The larger tooth is stronger compare to a smaller tooth. The reason why straight bevel gears are still used is because spiral bevel gears are more expensive in design and manufacturing, thanks to use of expensive spiralbevel gear cutting machines from Gleason Works or from Klingelnberg AG. In 1990, it became possible to manufacture spiral bevel gears on universal CNC milling machines, because of the development of special spiralbevel software for 3d CAD gear tooth modeling. Today, thanks to spiralbevel software, both straight and spiral bevel gears are manufactured on CNC milling machines at the same low cost.


What is girth weld?

circumfrencial weld is sometimes referred to as Girth weld. its just another term.


What are the various forces acting on bevel gears and worm gears?

Bevel gears can change the speed and motion and Worm gears can reduce speed and direction of motion.