Fly ash is an ingredient in cement manufacturing. The main components of cement are limestone, clay, sand, and fly ash. The cement folks are interested in the silica and alumina in the fly ash, so depending upon the amount of those in the fly ash allows them to decrease the amount of clay and sand which is where they get those constituents if they don't use fly ash. The advantage is to decrease the volume of clay and sand that have to be mined, realizing a cost savings as well as saving the clay and sand for future generations.
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Functions of fly ash in cement,It is used as a replacement material.Low heat of hydrationGains strength more than that of the ordinary cement.
As pozzolan greatly improves the strength and durability of concrete, the use of ash is a key factor in their preservation and add to the concrete's final strength and increase its chemical resistance and durability.It can also increase workability of cement while reducing water demand. The replacement of Portland cement with fly ash also reduces the greenhouse gas foot print of concrete, as the production of one ton of Portland cement produces approximately one ton of CO2. Since the worldwide production of Portland cement is expected to reach nearly 2 billion tons by 2010, replacement of 30% of this amount by fly ash could dramatically reduce global carbon emissions.
Pozzolanic cement is a cement which consists of pozzolanic materials like fly ash, volcanic ash, pumicite,etc.,A Pozzolan is any material which in the presence of lime and water will react hydraulically to form a cemented massContains pozzolanic materials of 10-95% by weight.Pozzolanic cement can be made from 95 % recycled materialsprovides many improved performance ove OPC. (ordinary portland cement)It is generally used now a daysLess heat evolved when compared to OPC.
If you get the mix wrong, the durability is reduced. Too little water makes an inadequate mixture, too much and you'll get a saturated mixture where the interior might not set (or you'll have to add more fly ash to balance it out).
Portland Pozzolana cement (PPC) is manufactured by a combination of pozzolanic materials. Pozzolana is an artificial or natural material that has silica in it in a reactive form. Along with pozzolanic materials in specific proportions, PPC also contains OPC clinker and gypsum. These pozzolanic materials include volcanic ash, calcined clay or silica fumes, and fly ash which makes around 15% to 35% of cement weight. To know more visit Banshiwala Cement- Leading Cement Company in Rajasthan India