To calculate the DG set current, you need the load current and the load voltage. To convert it into kilowatts it is divided by 1000.
Rating for DG set and any of electrical machines is calculated in KVA. KVA is calculated as KW/pf. One can calculate the required KVA for DG set with this formulation: (KW/pf)/load rate. For example KW=110, pf=0.8 and one loads the DG at 75%, so KVA= (110/0.8)/0.75=185 KVA.
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I=Kva*1000/v*1.732 =500*1000/415*1.732 =500,000/718.78 =695.62 Amps. So max.load of 500kva DG is 695.62 Amps
I'm not sure what you're asking - is DG distributed generation? Full load would be provided by the DG; if it's a 40MW wind farm, it will be able to provide you with turbine data; each turbine will be able to provide so much kVA. I would use this number (instead of kW output) for sizing of equipment as this would give a maximum. You may also need to take into account any D-VAR and capacitor bank effects on this cumulative KVA.
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