Iron is removed from a balst furnace, it melts as it seeps down to the higher temperatures at the bottom of the furnace from where it is tapped off.
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Iron is removed from a blast furnace through a process called tapping, where a hole at the base of the furnace is opened to release the molten iron. The iron is then cast into molds to solidify and form pig iron or further processed into steel.
Iron ore is used in a blast furnace as a raw material for producing iron. It is the primary source of iron, which is essential for the production of steel. The iron ore undergoes a series of chemical reactions in the blast furnace, resulting in the extraction of molten iron.
A blast furnace is given its name because it uses a blast of hot air to create high temperatures required for the smelting process. The term "blast" refers to the forced air used to increase the combustion rate and temperature inside the furnace, essential for melting iron ore and producing pig iron.
It typically takes a few hours to produce iron in a blast furnace. The process involves loading the furnace with iron ore, coke, and limestone, heating it to high temperatures, and allowing the molten iron to collect at the bottom of the furnace. Once the iron is ready, it can be tapped and further processed into various forms.
In a blast furnace, iron ore, coke (carbon), and limestone are fed into the top of the furnace. Hot air is blown into the bottom of the furnace, causing the coke to burn and generate high temperatures. This reduces the iron ore to produce molten iron, which is tapped off at the bottom of the furnace. Slag, a byproduct of the process, is also formed and removed.
Molten iron sinks to the bottom of the blast furnace due to its higher density compared to the other materials. It is tapped from the furnace and cast into molds to solidify into various shapes for further processing.