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Q: What is the pinion shaft?
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to replace pinion shaft seal you need to drop the drive shaft from the rear end then with large socket remove pinion nut from front of yoke remove yoke remove old pinion seal install new pinion seal reinstall yoke and pinion nut to specified torque re install drive shaft note now is the time to check and see if U-joints need replacing


How do you replace the pinion shaft seal on your F-350 dually?

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What is a pinion?

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What are the possible methods to install a pinion on to the shaft having a larger hole than the shaft?

The easiest way would be to make a bushing with the same ID as the OD of the shaft and the OD as the ID of the pinion. If there is no great load on it a press fit might suffice. If there is a heavy load, the bushing and shafts would need to be keyed to prevent spinning. This is assuming that we are not talking about an automobile ring and pinion gear. The loads and stresses imposed on an automobile ring and pinion are too great. ID = inside diameter OD = outside diameter