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The blend door on the 1500 is on a vertical axis and the actuator motor is located on the bottom of the heater box. You can locate the motor under the passenger side dash. If you remove the motor, you will see a black interposer that connects the metal motor drive to the metal blend door axle. You can pull this interposer down with your fingers or a pair of pliers and examine it for cracks or total failure. The most common blend door fail on these models is for this cheap plastic piece to break.
HeaterTreater is the world's leader in aftermarket blend door products and there is a stainless steel replacement interposer available for the 1500. Additional diagnostic information and pictures are available on the HeaterTreater Ram 1500 listing or the web site at www.heatertreater.net
cgallen
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Where is the blend door on 2004 dodge ram 1500 quad cab?
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Where is and how do I check Blend door on my dodge ram 1996?
The blend door actuator motor is located on the bottom of the plenum box on the passenger side towards the transmission tunnel. It is easy to remove and examine the motor to blend door connection. The blend door on the Ram is made of metal and seldom breaks. The problem is more likely the plastic interposer that spans between the metal drive motor connection the the metal axle. Check Ebay listings for HeaterTreater to find the Ram and a 100% solution and more diagnostic information.
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