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Your radiator cap is made of metal and rubber. The metal and rubber are reacting to the rust in your radiator. Rust and oxidation in your radiator will deteriorate the cap at an accelerated rate. I suggest flushing the cooling system and replacing the coolant and cap. If it persists after that you might have a heat problem that is cooking the rubber right off the radiator cap. If this is the case you should check your thermostat and heating Coil.

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Q: 1997 Ford Taurus why does radiator cap keep going bad?
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