Natural rubber is an elastic hydrocarbon polymer
that naturally occurs as a milky colloidal suspension, or latex, in the sap of some plants. It can also be synthesized. The entropy
model of rubber was developed in 1934 by Werner Kuhn.
Explanation
The major commercial source of natural rubber latex is the Para rubber tree,
Hevea brasiliensis (Euphorbiaceae). This is largely because it responds to wounding
by producing more latex. Henry Wickham gathered thousands of seeds from Brazil in 1876 and
they were germinated in Kew Gardens, England. The seedlings were sent to
Colombo, Indonesia, Singapore and British Malaya. Malaya was later to become the biggest
producer of rubber. Liberia and Nigeria are examples of African rubber-producing countries.
Other plants containing latex include figs (Ficus
elastica), euphorbias, and the common dandelion.
Although these have not been major sources of rubber, Germany attempted to use such sources
during World War II when it was cut off from rubber supplies. These attempts were later
supplanted by the development of synthetic rubber.
Synthetic rubbers are made by the polymerization of a
single monomer or a mixture of monomers to produce polymers.
These form part of a broad range of products extensively studied by polymer science and
rubber technology. Examples are SBR, or styrene-butadiene rubber, BR or butadiene
rubber CR or chloroprene rubber and EPDM (ethylene-propylene-diene rubber)
Collection
A woman in
Sri Lanka in the process of harvesting rubber.
In places like Kerala, where coconuts are in abundance, the shell of half a coconut is used as
the collection container for the latex. The shells are attached to the tree via a short sharp stick and the latex drips down into
it overnight. This usually produces latex up to a level of half to three quarters of the shell. The latex from multiple trees is
then poured into flat pans, and this is mixed with formic acid, which serves as a coagulant
resulting in rubber crump. After a few hours, the very wet sheets of rubber are wrung out by putting them through a press before
they are sent onto factories where vulcanization and further processing is done to it.
Chemical makeup
Aside from a few natural product impurities, natural rubber is essentially a polymer of
isoprene units, a hydrocarbon diene monomer. Synthetic rubber can be made as a polymer of isoprene or various
other monomers. Rubber is believed to have been named by Joseph Priestley, who
discovered in 1770 that dried latex rubbed out pencil marks. The material properties of natural rubber make it an
elastomer and a thermoplastic. However it should be
noted that as the rubber is vulcanized it will turn into a thermoset. Most rubber
in everyday use is vulcanized to a point where it shares properties of both i.e. if it is heated and cooled it is degraded but
not destroyed.
History
In its native Central America and South
America, rubber has been collected for a long time. The Mesoamerican civilizations
used rubber mostly from Castilla elastica. The Ancient Mesoamericans had a ball
game using rubber balls (see: Mesoamerican ballgame), and a few
Pre-Columbian rubber balls have been found (always in sites that were flooded under fresh
water), the earliest dating to about 1600 BC. According to Bernal Díaz del
Castillo, the Spanish Conquistadores were so
astounded by the vigorous bouncing of the rubber balls of the Aztecs that they wondered if the
balls were enchanted by evil spirits. The Maya also made a type of temporary rubber
shoe by dipping their feet into a latex mixture. Rubber was used in various other contexts, such as strips to hold stone and
metal tools to wooden handles, and padding for the tool handles. While the ancient Mesoamericans did not have vulcanization, they
developed organic methods of processing the rubber with similar results, mixing the raw latex with various saps and juices of
other vines, particularly Ipomoea alba, a species of Morning glory. In Brazil the natives understood the use of rubber to make
water-resistant cloth. A story says that the first European to return to Portugal from Brazil
with samples of such water-repellent rubberized cloth so shocked people that he was brought to court on the charge of
witchcraft.
When samples of rubber first arrived in England, it was observed by Joseph Priestley, in 1770, that a piece of the material was extremely good for rubbing out
pencil marks on paper, hence the name eraser.
The para rubber tree initially grew in South America, where it was the main source of
what limited amount of latex rubber was consumed during much of the 19th century. About 100 years ago, the Congo Free State in Africa was a significant source of natural rubber latex, mostly gathered by forced
labor. The Congo Free State was forged and ruled as a personal colony by the Belgian King
Leopold II. After repeated efforts (see Henry Wickham) rubber was successfully
cultivated in Southeast Asia, where it is now widely grown.
In India commercial cultivation of natural rubber was introduced by the British Planters,
although the experimental efforts to grow rubber on a commercial scale in India were initiated as early as 1873 at the Botanical
Gardens, Kolkata. The first commercial Hevea plantations in India were established at Thattekadu
in Kerala in 1902.
The Rubber Board is a statutory body constituted
by the Government of India, under the Rubber Act 1947, for the overall development of the rubber industry in the country.The head
office of the rubber board is situated in Kottayam, Kerala, where the main production of
natural rubber.
Properties
Rubber exhibits unique physical and chemical properties.
Rubber's stress-strain behavior exhibits the Mullins effect, the Payne effect and is often modeled as hyperelastic.
Rubber strain crystallizes.
Why does rubber have elasticity?
In most elastic materials, such as metals used in springs,
the elastic behavior is caused by bond distortions. When force is applied, bond lengths
deviate from the (minimum energy) equilibrium and strain energy is stored electrostatically. Rubber is often assumed to behave in the same way, but it turns out this is a poor
description. Rubber is a curious material because, unlike metals, strain energy is stored thermally, as well as electrostatically.
In its relaxed state rubber consists of long, coiled-up polymer chains that are interlinked at a few points. Between a pair of links each monomer can rotate freely about its neighbour.
This gives each section of chain leeway to assume a large number of geometries, like a very loose rope attached to a pair of
fixed points. At room temperature rubber stores enough kinetic energy so that each section of chain oscillates chaotically, like the above piece of rope being
shaken violently.
When rubber is stretched the "loose pieces of rope" are taut and thus no longer able to oscillate. Their kinetic energy is
given off as excess heat. Therefore, the entropy decreases when going from the relaxed to the
stretched state, and it increases during relaxation. This change in entropy can also be explained by the fact that a tight
section of chain can fold in fewer ways (W) than a loose section of chain, at a given temperature (nb. entropy is defined as
S=k*ln(W)). Relaxation of a stretched rubber band is thus driven by an increase in entropy,
and the force experienced is not electrostatic, rather it is a result of the thermal energy of the material being converted to
kinetic energy. Rubber relaxation is endothermic. The material undergoes adiabatic cooling during contraction. This property of rubber can easily be verified by holding a
stretched rubber band to your lips and relaxing it.
Stretching of a rubber band is in some ways equivalent to the compression of an
ideal gas, and relaxation in equivalent to its expansion. Note that a compressed gas also exhibits "elastic" properties, for instance
inside an inflated car tire. The fact that stretching is equivalent to compression may seem
somewhat counter-intuitive, but it makes sense if rubber is viewed as a one-dimensional gas. Stretching reduces the
"space" available to each section of chain.
Vulcanization of rubber creates more disulphide
bonds between chains so it makes each free section of chain shorter. The result is that the chains tighten more quickly
for a given length of strain. This increases the elastic force constant and
makes rubber harder and less extendable.
When cooled below the glass transition temperature, the quasi-fluid
chain segments "freeze" into fixed geometries and the rubber abruptly loses its elastic properties, though the process is
reversible. This is a property it shares with most elastomers. At very cold temperatures rubber is actually rather brittle; it
will break into shards when struck or stretched. This critical temperature is the reason that winter
tires use a softer version of rubber than normal tires. The failing rubber o-ring seals
that contributed to the cause of the Challenger disaster were thought
to have cooled below their critical temperature. The disaster happened on an unusually cold day.
Current sources of rubber
Close to 21 million tons of rubber were produced in 2005 of which around 42% was natural. Today Asia is the main source of natural rubber, accounting for around 94% of output in 2005. The three largest producing
countries (Indonesia, Malaysia and Thailand) together account for around 72% of all natural rubber production.
Hypoallergenic rubber can be made from Guayule.
Early experiments in the development of synthetic rubber led to the invention of
Silly Putty.
Natural rubber is often vulcanized, a process by which the rubber is heated and
sulfur, peroxide or bisphenol are added to improve resilience and elasticity, and to prevent it
from perishing. Vulcanization greatly improved the durability and utility of rubber from
the 1830s on. The successful development of vulcanization is most closely associated with Charles Goodyear. Carbon black is often used as an additive to
rubber to improve its strength, especially in vehicle tires.
Kottayam District of Kerala is the leader in rubber
production among the states of India. The rubber plant is not a native plant of India. Dutch
colonialists who also cultivated rubber in their plantations in Indonesia introduced the
rubber plant to Kerala, India, because of its similar tropical climate.
Uses
The use of rubber is widespread, ranging from household to industrial products, entering the production stream at the
intermediate stage or as final products. Tires and tubes are the largest consumers of rubber, accounting for around 56% total
consumption in 2005. The remaining 44% are taken up by the general rubber goods (GRG) sector, which includes all products except
tires and tubes.
Other significant uses of rubber are door and window profiles, hoses, belts, and dampeners for the automotive industry in what is known as the "under the bonnet" products. Gloves (medical, household and industrial) are also large consumers of rubber and toy balloons, although the type
of rubber used is that of the concentrated latex. Significant tonnage of rubber is used as adhesives in many manufacturing industries and products, although the
two most noticeable are the paper and the carpet industry.
Additionally, rubber produced as a fiber has significant value for use in the textile industry because of its excellent
elongation and recovery properties. For these purposes, manufactured rubber fiber is made as either an extruded round fiber or
rectangular fibers that are cut into strips from extruded film. Because of its low dye acceptance, its hand and appearance, the
rubber fiber is either covered by yarn of another fiber or directly woven with other yarns into the fabric. In the early 1900’s,
for example, rubber yarns were used in foundation garments. While rubber is still used in textile manufacturing, its low tenacity
limits its use in lightweight garments because latex lacks resistance to oxidizing agents and is damaged by aging, sunlight, oil,
and perspiration. Seeking a way to address these shortcomings, the textile industry has turned to Neoprene (chloroprene rubber), a type of synthetic rubber as well as another more commonly used elastomer
fiber, spandex (also known as elastane), because of their superiority to rubber in both strength and durability. Rubber is also
commonly used to make rubber bands and balloons, although latex
can be used as well.
See also
External links
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