air conditioner
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| air conditioner |
| window-style unit (Precision Graphics) |
n.
An apparatus for controlling, especially lowering, the temperature and humidity of an enclosed space.
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An apparatus for controlling, especially lowering, the temperature and humidity of an enclosed space.
Background
Residential and commercial space-cooling demands are increasing steadily throughout the world as what once was considered a luxury is now seemingly a necessity. Air-conditioning manufacturers have played a big part in making units more affordable by increasing their efficiency and improving components and technology. The competitiveness of the industry has increased with demand, and there are many companies providing air conditioning units and systems.
Air conditioning systems vary considerably in size and derive their energy from many different sources. Popularity of residential air conditioners has increased dramatically with the advent of central air, a strategy that utilizes the ducting in a home for both heating and cooling. Commercial air conditioners, almost mandatory in new construction, have changed a lot in the past few years as energy costs rise and power sources change and improve. The use of natural gas-powered industrial chillers has grown considerably, and they are used for commercial air conditioning in many applications.
Raw Materials
Air conditioners are made of different types of metal. Frequently, plastic and other nontraditional materials are used to reduce weight and cost. Copper or aluminum tubing, critical ingredients in many air conditioner components, provide superior thermal properties and a positive influence on system efficiency. Various components in an air conditioner will differ with the application, but usually they are comprised of stainless steel and other corrosion-resistant metals.
Self-contained units that house the refrigeration system will usually be encased in sheet metal that is protected from environmental conditions by a paint or powder coating.
The working fluid, the fluid that circulates through the air-conditioning system, is typically a liquid with strong thermodynamic characteristics like freon, hydrocarbons, ammonia, or water.
Design
All air conditioners have four basic components: a pump, an evaporator, a condenser, and an expansion valve. All have a working fluid and an opposing fluid medium as well.
Two air conditioners may look entirely dissimilar in both size, shape, and configuration, yet both function in basically the same way. This is due to the wide variety of applications and energy sources available. Most air conditioners derive their power from an electrically-driven motor and pump combination to circulate the refrigerant fluid. Some natural gas-driven chillers couple the pump with a gas engine in order to give off significantly more torque.
As the working fluid or refrigerant circulates through the air-conditioning system at high pressure via the pump, it will enter an evaporator where it changes into a gas state, taking heat from the opposing fluid medium and operating just like a heat exchanger. The working fluid then moves to the condenser, where it gives off heat to the atmosphere by condensing back into a liquid. After passing through an expansion valve, the working fluid returns to a low pressure state. When the cooling medium (either a fluid or air) passes near the evaporator, heat is drawn to the evaporator. This process effectively cools the opposing medium, providing localized cooling where needed in the building. Early air conditioners used freon as the working fluid, but because of the hazardous effects freon has on the environment, it has been phased out. Recent designs have met strict challenges to improve the efficiency of a unit, while using an inferior substitute for freon.
The Manufacturing
Process
Creating encasement parts from galvanized sheet metal and structural steel
Punch pressing the sheet metal forms
Cleaning the parts
Powder coating
Bending the tubing for the condenser and evaporator
Joining the copper tubing with the aluminum plates
Installing the pump
Quality Control
Quality of the individual components is always checked at various stages of the manufacturing process. Outsourced parts must pass an incoming dimensional inspection from a quality assurance representative before being approved for use in the final product. Usually, each fabrication cell will have a quality control plan to verify dimensional integrity of each part. The unit will undergo a performance test when assembly is complete to assure the customer that each unit operates efficiently.
The Future
Air conditioner manufacturers face the challenge of improving efficiency and lowering costs. Because of the environmental concerns, working fluids now consist typically of ammonia or water. New research is under way to design new working fluids and better system components to keep up with rapidly expanding markets and applications. The competitiveness of the industry should remain strong, driving more innovations in manufacturing and design.
Where to Learn More
Other
"HVAC Online." 1997. http://www.hvaconline.com (July 9, 1997).
"Cold Point Manufacturing." 1997. http:/www.coldpoint.com/index3.htm (July 9, 1997).
[Article by: Jason Rude]
An air conditioner is an appliance, system, or mechanism designed to extract heat from an area using a refrigeration cycle. In construction, a complete system of heating, ventilation, and air conditioning is referred to as HVAC. Its purpose, in the home or in the car, is to provide comfort during hot days and nights.
See Air conditioning#Air conditioning applications.
In the refrigeration cycle, a heat pump transfers heat from a lower temperature heat source into a higher temperature heat sink. Heat would naturally flow in the opposite direction. This is the most common type of air conditioning. A refrigerator works in much the same way, as it pumps the heat out of the interior into the room in which it stands.
This cycle takes advantage of the universal gas law PV = nRT, where P is pressure, V is volume, R is the universal gas constant, T is temperature, and n is the number of moles of gas (1 mole = 6.022×1023 molecules).
The most common refrigeration cycle uses an electric motor to drive a compressor. In an automobile the compressor is driven by a pulley on the engine's crankshaft, with both using electric motors for air circulation. Since evaporation occurs when heat is absorbed, and condensation occurs when heat is released, air conditioners are designed to use a compressor to cause pressure changes between two compartments, and actively pump a refrigerant around. A refrigerant is pumped into the cooled compartment (the evaporator coil), where the low pressure and low temperature cause the refrigerant to evaporate into a vapor, taking heat with it. In the other compartment (the condenser), the refrigerant vapour is compressed and forced through another heat exchange coil, condensing into a liquid, rejecting the heat previously absorbed from the cooled space.
Refrigeration air conditioning equipment usually reduces the humidity of the air processed by the system. The relatively cold (below the dewpoint) evaporator coil condenses water vapor from the processed air, (much like an ice cold drink will condense water on the outside of a glass), sending the water to a drain and removing water vapor from the cooled space and lowering the relative humidity. Since humans perspire to provide natural cooling by the evaporation of perspiration from the skin, drier air (up to a point) improves the comfort provided. The comfort air conditioner is designed to create a 40% to 60% relative humidity in the occupied space. In food retailing establishments large open chiller cabinets act as highly effective air dehumidifying units.
Some air conditioning units dry the air without cooling it. They work like a normal air conditioner, except that a heat exchanger is placed between the intake and exhaust. In combination with convection fans they achieve a similar level of comfort as an air cooler in humid tropical climates, but only consume about 1/3 of the electricity. They are also preferred by those who find the draft created by air coolers uncomfortable.
"Freon" is a trade name for a family of haloalkane
refrigerants manufactured by DuPont and other companies.
These refrigerants were commonly used due to their superior stability and safety properties. Unfortunately, evidence has
accumulated that these chlorine bearing refrigerants reach the upper atmosphere when they escape. The chemistry is poorly
understood but general consensus seems to be that CFCs break up in the stratosphere due to
UV-radiation, releasing their chlorine atoms. These chlorine atoms act as
Many traditional air conditioners in homes or other buildings are single rectangular units used to cool an apartment, a house or part of it, or part of a building. For an example, see the photos to the right. Air conditioner units need to have access to the space they are cooling (the inside) and a heat sink; normally outside air is used to cool the condenser section. For this reason, single unit air conditioners are placed in windows or through openings in a wall made for the air conditioner; the latter type includes portable air conditioners.[1]
Window and through-wall units have vents on both the inside and outside, so inside air to be cooled can be blown in and out by a fan in the unit, and outside air can also be blown in and out by another fan to act as the heat sink. The controls are on the inside.
A large house or building may have several such units. Should virtually every room be cooled with its own air conditioning unit, most of the day, it would be less expensive to use central air conditioning, though that may not be physically possible.
In very dry climates, so-called "swamp coolers" are popular for improving comfort during hot weather. This type of cooler is the dominant cooler used in Iran which has the largest number of units than anywhere else in the world, hence some referring to "swamp coolers" as Persian coolers[2]. An evaporative cooler is a device that draws outside air through a wet pad, such as a large sponge soaked with water. The sensible heat of the incoming air, as measured by a dry bulb thermometer, is reduced. The total heat (sensible heat plus latent heat) of the entering air is unchanged. Some of the sensible heat of the entering air is converted to latent heat by the evaporation of water in the wet cooler pads. If the entering air is dry enough, the results can be quite comfortable. These coolers cost less and are mechanically simple to understand and maintain.
An early type of cooler, using ice for a further effect, was patented by John Gorrie of Apalachicola, Florida in 1842. He used the device to cool the patients in his malaria hospital.
There is a related, more complex process called absorptive refrigeration which uses heat to produce cooling. In one instance, a three-stage absorptive cooler first dehumidifies the air with a spray of salt-water or brine. The brine osmotically absorbs water vapor from the air. The second stage sprays water in the air, cooling the air by evaporation. Finally, to control the humidity, the air passes through another brine spray. The brine is reconcentrated by distillation. The system is used in some hospitals because, with filtering, a sufficiently hot regenerative distillation removes airborne organisms.
Some buildings use gas turbines to generate electricity. The exhausts of these are hot enough to drive an absorptive chiller that produces cold water. The cold water is then run through radiators in air ducts for hydronic cooling. The dual use of the energy, both to generate electricity and cooling, makes this technology attractive when regional utility and fuel prices are right. Producing heat, power, and cooling in one system is known as trigeneration.
Central air conditioning, commonly referred to as central air (US) or air-con (UK), is an air conditioning system which uses ducts to distribute cooled and/or dehumidified air to more than one room, or uses pipes to distribute chilled water to heat exchangers in more than one room, and which is not plugged into a standard electrical outlet.
With a typical split system, the condenser and compressor are located in an outdoor unit; the evaporator is mounted in the air handling unit (which is often a forced air furnace). With a package system, all components are located in a single outdoor unit that may be located on the ground or roof.
Central air conditioning performs like a regular air conditioner but has several added benefits:
Thermostats control the operation of HVAC systems, turning on the heating or cooling systems to bring the building to the set temperature. Typically the heating and cooling systems have separate control systems (even though they may share a thermostat) so that the temperature is only controlled "one-way". That is, in winter, a building that is too hot will not be cooled by the thermostat. Thermostats may also be incorporated into facility energy management systems in which the power utility customer may control the overall energy expenditure. In addition, a growing number of power utilities have made available a device which, when professionally installed, will control or limit the power to an HVAC system during peak use times in order to avoid necessitating the use of rolling blackouts. The customer is given a credit of some sort in exchange.
Air conditioner equipment power in the U.S. is often described in terms of "tons of refrigeration". A "ton of refrigeration" is defined as the cooling power of one short ton (2000 pounds or 907 kilograms) of ice melting in a 24-hour period. This is equal to 12,000 BTU per hour, or 3517 watts (http://physics.nist.gov/Pubs/SP811/appenB9.html). Residential "central air" systems are usually from 1 to 5 tons (3 to 20 kW) in capacity.
The use of electric/compressive air conditioning puts a major demand on the nation's electrical power grid in warm weather, when most units are operating under heavy load. In
the aftermath of the 2003 North America blackout locals were asked to keep
their air conditioning off. During peak demand, additional
In an automobile the A/C system will use around 5 hp (4 kW) of the engine's power.
The Association of Home Appliance Manufacturers (AHAM) offers a worksheet that can help you estimate how powerful an air conditioner you need. The worksheet guides you through the measurements needed to calculate the size of the air conditioner, and then it automatically calculates the final answer for you.
For residential homes, some countries set minimum requirements for energy efficiency. The efficiency of air conditioners are often (but not always) rated by the Seasonal Energy Efficiency Ratio (SEER). The higher the SEER rating, the more energy efficient is the air conditioner. The SEER rating is the Btu of cooling output during its normal annual usage divided by the total electric energy input in watt-hours (W·h) during the same period. [3]
For example, a 5000 Btu/h air-conditioning unit, with a SEER of 10, operating for a total of 1000 hours during an annual cooling season (i.e., 8 hours per day for 125 days) would provide an annual total cooling output of:
which, for a SEER of 10, would be an annual electrical energy usage of:
and that is equivalent to an average power usage during the cooling season of:
SEER is related to the coefficient of performance (COP) commonly used in thermodynamics and also to the Energy Efficiency Ratio (EER). The EER is the efficiency rating for the equipment at a particular pair of external and internal temperatures, while SEER is calculated over a whole range of external temperatures (i.e., the temperature distribution for the geographical location of the SEER test). The COP is different in that it is a unitless parameter. Formulas for the approximate conversion between SEER and EER or COP are available from the Pacific Gas and Electric company in California:[4]
From equation (2) above, a SEER of 13 is equivalent to a COP of 3.43, which means that 3.43 units of heat energy are pumped per unit of work energy.
Today, it is rare to see systems rated below SEER 9 in the United States, since older units are being replaced with higher efficiency units. The United States now requires that residential systems manufactured in 2006 have a minimum SEER rating of 13 (although window-box systems are exempt from this law, so their SEER is still around 10).[5] Substantial energy savings can be obtained from more efficient systems. For example by upgrading from SEER 9 to SEER 13, the power consumption is reduced by 30% (equal to 1 - 9/13). It is claimed that this can result in an energy savings valued at up to $US 300 per year (depending on the usage rate and the cost of electricity). In many cases, the lifetime energy savings is likely to surpass the higher initial cost of a high-efficiency unit.
As an example, the annual cost of electric power consumed by a 72,000 BTU/h air conditioning unit operating for 1000 hours per year with a SEER rating of 10 and a power cost of $0.08 per kilowatt-hour (kW·h) may be calculated as follows:
Air conditioner sizes are often given as "tons" of cooling. Multiplying the tons of cooling by 12,000 converts it to BTU/h.
A common misconception is that the SEER rating system also applies to heating systems. However, SEER ratings only apply to air conditioning.
Air conditioners (for cooling) and heat pumps (for heating) both work similarly in that
heat is transferred or "pumped" from a cooler "heat-source" to a warmer "heat-sink". Air
conditioners and heat pumps usually operate most effectively at temperatures around 50 to 55 degrees
Insulation reduces the required power of the air conditioning system. Thick walls, reflective roofing material, curtains, and trees next to buildings also cut down on system and energy requirements.
Domestic air conditioning is most prevalent and ubiquitous in developed Asian nations such as Japan, Taiwan, South Korea, Singapore and Hong Kong, especially in the latter two due to most of the population living in small high-rise flats. In this area, with soaring summer temperatures and a high standard of living, air conditioning is considered a necessity and not a luxury. Japanese-made domestic air conditioners are usually window or split types, the latter being more modern and expensive. It is also increasing in popularity with the rising standard of living in tropical Asian nations such as India, Malaysia and the Philippines.
In the United States, home air conditioning is more prevalent in the South and on the East Coast, in most parts of which it has reached the ubiquity it enjoys in East Asia. Central air systems are most common in the United States, and are virtually standard in all new dwellings in most states.
In Europe, home air conditioning is less common in part due to higher energy costs and more moderate summer temperatures. The lack of air conditioning in homes, in residential care homes and in medical facilities was identified as a contributing factor to the estimated 35,000 deaths left in the wake of the 2003 heat wave.
Air conditioning has no greater influence on health than heating—that is to say, very little—although poorly maintained air-conditioning systems (especially large, centralized systems) can occasionally promote the growth and spread of microorganisms, such as Legionella pneumophila, the infectious agent responsible for Legionnaire's disease, or thermophilic actinomycetes.[6] Conversely, air conditioning (including filtration, humidification, cooling, disinfection, etc.) can be used to provide a clean, safe, hypoallergenic atmosphere in hospital operating rooms and other environments where an appropriate atmosphere is critical to patient safety and well-being. Air conditioning can have a positive effect on sufferers of allergies and asthma.[7]
In serious heat waves, air conditioning can save the lives of the elderly. Some local authorities even set up public cooling centers for the benefit of those without air conditioning at home.
Properly maintained air-conditioning systems do not cause or promote illness, despite superstitions that air-conditioning is unconditionally dangerous to one's health. As with heating systems, the advantages of air conditioning generally far outweigh the disadvantages.
This entry is from Wikipedia, the leading user-contributed encyclopedia. It may not have been reviewed by professional editors (see full disclaimer)
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| air conditioner | Air Conditioner 22000 |
| Portable Air Conditioner | Room Air Conditioner |
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